1. Product Identification
Model: VM600 RPS6U
Part No.: PN200-582-500-013
Certification: ATEX II 3G Ex ec IIC T6 Gc, SIL 2 (IEC 61508)
2. Pre-Installation Requirements
2.1 Environmental Limits
Parameter | Specification |
---|---|
Operating Temp | -40°C to +85°C (condensing) |
Shock Resistance | 100g @ 11ms (IEC 60068-2-27) |
Protection Class | IP68 (submersible) |
2.2 Tools & Materials
- Torque wrench (5-20 Nm range)
- M12x1.5 stainless steel mounting stud
- Dielectric grease (ABB code: GL-7742)
3. Mechanical Installation
Step 1: Mounting
1. Clean mounting surface (Ra ≤3.2µm) 2. Apply thread locker (Loctite 243) to stud 3. Torque to 12 Nm ±1 Nm 4. Verify sensor gap: 0.8-1.2mm to target
Step 2: Alignment
- Use laser alignment tool (ABB AL-55)
- Max misalignment: ±0.5° axial/radial
4. Electrical Connection
4.1 Wiring Diagram
Pin 1: +24V DC (Brown) Pin 2: Signal+ (White) Pin 3: Signal- (Blue) Pin 4: Shield (Drain wire)
4.2 Cable Specifications
- Type: BELDEN 9501 or equivalent
- Shielding: 85% coverage braid + foil
- Max length: 300m (24AWG)
5. Commissioning Procedure
5.1 Power-Up Sequence
- Apply power while monitoring inrush current (<50mA)
- Wait 45s for sensor self-test (LED turns green)
5.2 Calibration
- Use ABB Vibration Manager Suite (VMS 5.2+)
- Default parameters:
[RPS6U_Config] Sensitivity=100mV/g Bandwidth=2-10000Hz Overload=500g pk
6. Safety & Maintenance
Critical Warnings
- Never disconnect under power (risk of ESD damage)
- Annual recalibration required for SIL 2 compliance
- Replace O-ring (PN200-582-700-005) every 5 years
VM600 RPS6U PN200-582-500-013 PDF
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