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3625 TRICONEX 24VDC Digital Output Module

Name: 3625 TRICONEX 24VDC Digital Output Module
Brand: TRICONEX
SKU: 1799
Availability: InStock

$422.00

‌Mandatory Validation Tests‌

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1. TMR Integrity Test:

   • Inject step signal (10%→90% FS)

   • Verify voting consistency (%AIx_DIAG = 0)  
2. Burnout Simulation:

   • Open circuit on Ch4 → Confirm %ALMxx = 1

3. SIL Verification: • PFDavg = 2.7E-9 (Mission time 10yr) • SFF = 99.2%

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Description

‌Triconex 3625 TMR Analog Input Module

Key Specifications‌

‌Parameter‌	‌Value‌
‌Channels‌	16-channel differential (3× independent)
‌Input Range‌	0-10V, ±10V, 4-20mA (jumper-selectable)
‌Accuracy‌	±0.05% FS @ 25°C
‌CMV Rejection‌	140 dB @ 60Hz
‌TMR Voting‌	2oo3 mid-value selection
‌Update Rate‌	50 ms/channel
‌HART Support‌	Revision 7 compliant

‌Installation Procedure‌

‌Step 1: Mechanical Mounting‌

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1. Install in Tricon Chassis (e.g. 3700A/3805E)

   • Slot compatibility: All non-comm slots

2. Torque backplane screws: 0.6 Nm ±0.05 Nm

3. Grounding: Connect chassis to earth via 6 AWG wire

   - Impedance <0.1Ω to grounding bus

‌Step 2: Field Wiring‌

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[Termination Diagram]

CH1+  ───┤ IS Barrier ├─── +Field

CH1-  ───┤ (e.g. 7868)├─── -Field

        └─── 24V Ex ─┘

[Requirements] • Shielded twisted pair (Belden 8761/equivalent) • Max cable length: 250m (500m with repeater) • Separation: ≥300mm from AC power cables

‌Configuration‌

‌DIP Switch Settings (Module Front)‌

‌Switch‌	‌Position‌	‌Function‌
SW1	ON	HART enable
SW2-3	OFF-ON	4-20mA range
SW4	OFF	Burnout detect ↑

‌TRISTATION 1131 Parameters‌

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AI_BLOCK_CONFIG:

  FILTER_TIME = 2.5 ; seconds

  OUT_OF_RANGE_ALM = ±3%

  VOTING_DISCREPANCY = 0.5% ; Tolerance

‌Safety-Critical Operations‌

‌ Hot-Swapping Protocol‌

Place chassis in PROGRAM mode
Execute command: TRICON STOP
Wait for LED status:
- ‌Green OFF‌ + ‌Red FLASH‌ (safe to extract)

‌Ground Fault Detection‌

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Test Procedure:

  1. Apply 25V AC between field wire and earth

  2. Verify alarm: GFx bit in %S0003

  3. Trip threshold: >5mA leakage

‌Diagnostics & Indicators‌

‌LED‌	‌State‌	‌Fault Condition‌
‌OK‌	Red	Channel disagreement
‌ACTIVE‌	Green flashing	Firmware update in progress
‌COMM‌	Amber solid	TMR comm sync failure

‌Troubleshooting Matrix‌

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Fault Code: E105

  Cause     : Channel deviation >0.5% for 5s

  Action    : 1. Verify sensor calibration

              2. Check HART multiplexer

              3. Replace faulty sub-module

‌Certification & Compliance‌

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- Functional Safety  : IEC 61508 SIL 3 (HW Fault Tolerance=1)

- EMC                : EN 61326-1 Class A (Industrial)

- Hazardous Areas    : ATEX II 3G Ex ec [ia] IIC T4 Gc

- Seismic Rating     : IEEE 693-2005 (High)