VM600 MPC4 PNR200-510-070-113 machinery protection card

VM600 MPC4 PNR200-510-070-113 machinery protection card

1. Pre-Commissioning Checks

1.1 Hardware Inspection

• Verify model markings: VM600 MPC4 (firmware ≥V2.1.5) with P/N PNR200-510-070-113
• Confirm mechanical integrity:
  • No visible damage to housing (IP66 compliance)
  • Terminal block torque: 0.8 Nm ±0.1 Nm (AWG 12-24)

1.2 Electrical Verification

2. Functional Testing

2.1 Power-On Sequence

1. Apply power while monitoring inrush current (≤5A for 10ms) 2. Observe status LEDs: - GREEN (PWR): Solid = Normal - AMBER (COM): Blinking 1Hz = Bus scanning 3. Wait for system boot (Typ. 45s)

2.2 Communication Setup

• Configure PROFIBUS-DP:
  • Baud rate: 1.5 Mbps (termination resistor ON)
  • Node address: Set via DIP switch (SW1.1-8)
• Validate data exchange:
  • Send test telegram (0x55AA) → Check echo in debug mode

3. Parameter Validation

3.1 Motion Control Tuning

[MPC4_Config] Servo_Loop_Gain = 120 ±5% ; Adjust via HMI-600 Following_Error = 0.1° max ; Laser encoder verification Emergency_Stop = Category 0 ; DIN EN 60204-1

3.2 Safety Circuit Test

• Force safety input (SIL3/PLe):
  • Short-circuit S11-S12 → Outputs must de-energize within 20ms
  • Log fault code #2078 if violation occurs

VM600 MPC4 PNR200-510-070-113 machinery protection card PDF

VM600 MPC4 PNR200-510-070-113

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