TAIYO AA-327A GRU-8D OPERATING PROCEDURE
P/N: TAI-AA327A-G8D
Applicability: JP-5/Jet A-1 Fuel | Ambient Temp: -40°C to +55°C
Pre-Operation Checks
-
Ground Safety Verification
- Confirm static grounding:
Resistance ≤10Ω (measured flange-to-truck chassis)
- Install explosion-proof barriers at 5m radius (FM Approved Type)
- Verify intrinsically safe equipment certification (ATEX/IECEx Zone 1)
- Confirm static grounding:
-
Unit Inspection
tabularCopy Code| Component | Acceptance Criteria |
|-------------------|-------------------------------------|
| Fuel Hoses | No cracks/swelling (max 3yr service)|
| Coupling Valves | DN50 ISO 16028-compliant seals |
| Flow Meter | Calibration tag valid (≤6mo old) |
| Emergency Stop | Functional test passed |
Refueling Sequence
Step 1: Aircraft Connection
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1. Engage grounding interlock:
▷ Attach clamp to aircraft hardpoint (e.g., MLG lug)
▷ Confirm continuity LED (green) illumination
2. Couple dry-break adapter:
• Align ISO 16028 guide pins
• Rotate collar until “CLICK” (15±2 Nm torque)
Step 2: Pressure Ramp-Up
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[System Parameters]
Pre-charge = 50 kPa (5 sec hold)
Main pressure = 300 kPa ±10%
Max flow rate = 1,800 L/min
Overpressure cutoff = 350 kPa (0.5s response)
Step 3: Monitoring Protocol
- Critical Alarms:
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| Alarm Code | Condition | Action |
|------------|----------------------------|----------------------------|
| E01 | Static resistance >25Ω | ABORT - Recheck grounding |
| E07 | Fuel temp >49°C | Reduce flow to 800 L/min |
| E13 | Particle count > ISO 18 | Stop - Filter bypass risk |
Emergency Procedures
Scenario 1: Fuel Release
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1. HIT EMERGENCY STOP (red mushroom button)
2. Activate spill containment:
▷ Deploy absorbent boom (P/N: TAI-SPK01)
▷ Isolate sector within 15m radiu
3. Purge lines with nitrogen (25 psig max)
Scenario 2: Fire Incident
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1. Trigger fire suppression system (Halon 1211)
2. Execute shutdown sequence:
• Close master valve (lever position )
• Disconnect aircraft coupling within 20s
Post-Operation Actions
-
Draining & Purging
textCopy Codea. Engage defueling mode (control panel SW-3 ON)
b. Run pump at 10% capacity for 30s
c. Inject 15L preservative fluid (MIL-PRF-27601)
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Preventive Maintenance Log
tabularCopy Code| Interval | Task | Tolerance |
|----------------|-------------------------------|-----------------|
| Every 50 hrs | Strainer cleaning | ΔP<10 kPa |
| 500 hrs | Relief valve test | Crack: 330±5 kPa|
| Annual | HMI software update | Ver. 4.2x+ |
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Our advantages:
1. The brand new product comes with a one-year
comprehensive warranty.
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